Wear resistant silicon carbide ceramic tiles

Short Description:

Reaction bonded silicon carbide (SiSiC or RBSIC) is an ideal wear resistant material, which is especially suitable for the strong abrasive,coarse particles, classification, concentration, dehydration and the other operations. It is widely used in mining industry, steel industry, coral processing industry, chemical  industry, raw material-making industry, mechanical sealing, surface sandblasted treatment and reflector etc. Thanks to the excellent hardness and abrasive resistance, it can ...


  • Port: Weifang or Qingdao
  • New Mohs hardness: 13
  • Main raw material: Silicon Carbide
  • Product Detail

    ZPC - silicon carbide ceramic manufacturer

    Product Tags

    Reaction bonded silicon carbide (SiSiC or RBSIC) is an ideal wear resistant material, which is
    especially suitable for the strong abrasive,coarse particles, classification, concentration, dehydration and the
    other operations. It is widely used in mining industry, steel industry, coral processing industry, chemical 
    industry, raw material-making industry, mechanical sealing, surface sandblasted treatment and reflector etc.
    Thanks to the excellent hardness and abrasive resistance, it can effectively protect the part where need wear
    protection, so as to prolong the service life of the equipment.  

    How many types of silicon carbide ceramic tiles are there?

    Tiles Normal Sizes
    Part No. Plain Tiles Qty/㎡ Part No. Weldable Tiles Qty/㎡
    A01 150*100*12mm 67 B01 150*100*12mm 67
    A02 150*100*25mm 67 B02 150*100*25mm 67
    A03 228*114*12mm 39 B03 150*50*12mm 134
    A04 228*114*25mm 39 B04 150*50*25mm 134
    A05 150*50*12mm 134 B05 150*100*20mm 67
    A06 150*50*25mm 134 B06 114*114*12mm 77
    A07 100*70*12mm 134 B07 114*114*25mm 77
    A08 100*70*25mm 134   Trapezoid Tiles  
    A09 114*114*12mm 77 customized  
    A10 114*114*25mm 77   Impact Tiles  
    A11 150*50*6mm 267 customized  
    A12 150*25*6mm 134   Corner Tiles  
    A13 150*100*6mm 67 E customized  
    A14 45*45*6mm 494   Hexagonal Tiles  
    A15 100*25*6mm 400 F01 150*150*6mm 45
    A16 150*25*12mm 267 F02 150*150*12mm 45
    A17 228*114*6mm 39   Other Tiles/Plates  
    A18 150*100*20mm 67 G customized  

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    How to identify and find high-quality silicon carbide wear-resistant plates, tiles, liners?

    Silicon carbide wear-resistant tiles, liners, pipes are becoming more and more widely used in the mining industry.

    The following points are for your reference:

    1. Formula and process: 
    There are many SiC formulations on the market. We use authentic German formulations. In high-level laboratory tests, our product Erosion ㎝³ loss can reach 0.85 ± 0.01;

     

    2. Hardness:

    SiC tiles are produced in ZPC: new Mohs hardness: 14.55 ± 4.5 (MOR, psi)

     

    3. Density:

    ZPC SiC tile’s density range is about 3.03+0.05.

    4. Sizes and Surface:

    SiC tiles produced in ZPC without cracks and pores, with flat surfaces and intact edges and corners.

    5. Internal materials:

    Silicon carbide wear-resistant liners/tiles have fine and uniform internal and external materials.
    If any questions, please feel free to contact us: info@rbsic-sisic.com
    ■ Specifications:

     Item

     Unit

     Data

     Temperature of application

      ℃

    1380℃ 

     Density

     G/cm3

     >3.02

    Open porosity

      %

     <0.1

     Bending strength -A

     Mpa

     250 (20℃)

     Bending strength -B

     MPa

     280 (1200℃ )

     Modulus of elasticity-A

     GPa

      330(20℃)

     Modulus of elasticity -B

     GPa

    300 ( 1200℃ ) 

     Thermal conductivity

     W/m.k

     45 (1200℃ )

     Coefficient of thermal expansion

    K-1 ×10-6  

     4.5

     Rigidity

     /

     13

     Acid-proof alkaline

     /

     excellent

     1. Factory View

    ■ Available Shape and sizes:
    Thickness: from 6mm up to 25mm 
    Regular Shape: SISIC plate, SISIC Pipe, SiSiC Three Links, SISIC Elbow, SISIC Cone Cyclone. 
    Remark: Other sizes and shape are available upon requests. 
    ■ Packaging: 
    In carton box, packed in fumigated wooden pallet with net weight 20-24MT/20′FCL.
     Key benefits:
    1. Excellent wear resistance, impact resistance and corrosion resistance;

    2. Excellent flatness and excellent temperature resistance up to 1350℃
    3. Easy installation;
    4. Longer service life (is about 7 times more than that of alumina ceramic and 10 times more than that of 
        polyurethane

    Pattern of angle impact abrasion Low angle sliding abrasion
    When flow of abrasive material hits a wear surface at a shallow angle or passes parallel to it, the type of wear that occurs in friction is called sliding abrasion.

    Advanced silicon carbide ceramics provide wear resistance and corrosion resistance ceramic tiles and lining. These products have been proven wear of equipment in conveying, processing, and storage process. Our tiles can be produced with thickness from 8 to 45mm. it is important to ensure that you can get the required products. SiSiC: Moh’s hardness is 9.5 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 5 to 7 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. Wear resistant ceramic lining is conductive to make improvement of the production performance, the working efficiency, the reduction of maintenance costs and the increase profits.

    Precision ceramics have material knowledge, applied expertise and engineering skills. This can effectively ensure that the best solutions are offered to our customers. Silicon carbide ceramic tiles and lining are often used in applications such as cyclones, tubes, chutes, hoppers, pipes, conveyor belts and production systems. In the system, there are moving objects sliding on the surface. When the object slides on a material, it slowly wears the parts away until nothing remains. In high wear environments, this can happen frequently and cause a lot of expensive problems. The main structure is retained by using a very hard material, such as silicon carbide ceramics and alumina ceramics as a sacrificial lining. At the same time, silicon carbide ceramics can endure longer wear before it needs to be replaced, the silicon carbide ceramic service life is 5 to 7 times longer than alumina material .

    Wear Resistant Silicon Carbide Ceramic Tiles & Lining Properties:
     Chemical resistant
     Electrically insulative
     Mechanical erosion & Abrasion resistant
     Replaceable

    Advantages of Ceramic Wear Resistant Tiles & Linings:
     Can be used where tight tolerances or thin linings are required
     Can be used to resurface existing wear prone areas
     Can be used with multiple attachment methods like welding and adhesives
     Custom designed for specific applications
     Highly corrosion resistant
     Lightweight wear reduction solution
     Protects moving parts that are subject to high wear environments
     Significantly outlasts & outperforms wear reduction solutions
     Ultra-high maximum use temperature of up to 1380°

     


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  • Shandong Zhongpeng Special Ceramics Co., Ltd is one of the largest silicon carbide ceramic new material solutions in China.  SiC technical ceramic: Moh’s hardness is 9 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. SiC product’s service life is 4 to 5 times longer than 92% alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. The quotation process is quick, the delivery is as promised and the quality is second to none. We always persist in challenging our goals and give our hearts back to society.

     

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