Wear Resistant Silicon carbide ceramic pipe
Silicon carbide ceramic: Moh’s hardness is 9.0~9.2, with excellent resistance to erosion and corrosion, excellent abrasion-resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 7 to 10 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes.
Silicon carbide wear resistance, it is synthesized from silicon carbide and carbon at high temperature,belongs to a kind of silicon carbide product.The silicon carbide wear resistance parts are widely used in mining,ore crushing,screening and transport of high wear,high corrosive fluids,also very suitable for mechanical products with high precision and sealing requirements,such as high pressure pump,magnetic pump etc.Is a new type of wear resistance material.Reaction-bonded silicon carbide wear resistance bushing has the characteristics of high hardness,high wear resistance,impact resistance,high temperature resistance,acid and alkali corrosion resistance and so on,and the actual service life is more than 6 times that of polyurethane.It is especially suitable for the operation of classification, concentration and dehydration of strong abrasive and coarse-grained materials,has been successfully applied in many mines.Our company is a professional silicon carbide wear resistance ceramic products supplier,hardness second only to diamond,with high wear resistance,long service life features.The wear resistance pipe and elbow that produced with silicon carbide wear resistance lining,its ceramic lining thickness is 6-35mm,the structure is to install the already sintered ceramic tube into the corresponding caliber steel tube, with the glue in the middle.Wear resistance ceramic pipes have the following properties compared with the previous adopted cast-stone pipes,wear-resistant alloy cast steel pipes and ceramic composite pipes.
Reaction bonded silicon carbide (RBSC) has excellent wear resistant peformance, good properties at elevated temperatures, good erosion and abrasive resistance, these properties can be utilised in a variety of applications such as pipe liners, ceramic elbow, spray nozzles, shot blast nozzles and hydrocyclone components.
ZPC linings far outlast tiled and metallic liners. ZPC silicon carbide ceramics are thermal shock resistance and abrasion resistant which results in extended run times and reduced downtime.
The reaction bonded silicion carbide ceramic ( RBSIC) is an ideal wear resistant material, which is especially suitable for the strong abrasive, coarse particles, classification, concentration, dehydration and other operations. Due to the above properties, the RBSiC / SiSiC silicon carbide liner elbow / liner tube can effectively protect the part from high wear and temperature so as to prolong the service life of the equipment.
| Technical Parameter Of Reaction-Bonded SiC Products | ||
| Item | Unit | Data |
| application temperature | °C | 1380 |
| density | g/cm3 | ≥3.02 |
| open porosity | % | ≤0.1 |
| bending strength | Mpa | 250(20°C) |
| Mpa | 280(1200°C) | |
| modulus of elasticity | GPa | 330(20°C) |
| GPa | 300(1200°C) | |
| thermal conductivity | W/(m·k) | 45(1200°C) |
| coefficient of thermal expansion | K-1×10-4 | 4.5 |
| rigidity | 9 | |
| acid & alkali resistance | excellent | |
Working condition of silicon carbide ceramic wear-resistant pipe
Typical silicon carbide characteristics include:
- Low density
- High strength
- Good high temperature strength (Reaction bonded)
- Oxidation resistance (Reaction bonded)
- Excellent thermal shock resistance
- High hardness and wear resistance
- Excellent chemical resistance
- Low thermal expansion and high thermal conductivity
Typical silicon carbide applications include:
They are used more for operation with wear at low temperature than for high temperature behavior. SiC applications are such as sandblasting injectors, automotive water pump seals, bearings, pump components, and extrusion dies that use high hardness, abrasion resistance, and corrosion resistance of carbide of silicon.
- Fixed and moving turbine components
- Seals, bearings, pump vanes
- Ball valve parts
- Wear plates
- Kiln furniture
- Heat exchangers
- Semiconductor wafer processing equipment
Metallurgy and power industry: The reason why these two industries are put together is mainly because the two industries have a
Shandong Zhongpeng Special Ceramics Co., Ltd is one of the largest silicon carbide ceramic new material solutions in China. SiC technical ceramic: Moh’s hardness is 9 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. SiC product’s service life is 4 to 5 times longer than 92% alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. The quotation process is quick, the delivery is as promised and the quality is second to none. We always persist in challenging our goals and give our hearts back to society.
